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Bourg Document Finisher (BDF-e)

In-Line / Off-Line / Near-Line / Dual-Mode

The Bourg Document Finisher (BDF-e) is an entry-level compact and fully automated booklet maker. All parameters are controlled by a user-friendly color touchscreen interface in which stitching, folding, and trimming operations are completed in a single enclosed unit.

  • Stitch fold trim up to 22 sheets
  • User-friendly industrial grade color touch screen
  • Job adjustments can be performed via the GUI “Run” menu
  • Automatic stitch head adjustment
Product Overview| Features| Specifications| Video| Resources| Reviews

Product Overview


Bourg Booklet Maker ExPress (BM-e ExPress)

In-Line / Off-Line / Near-Line

The Bourg Document Finisher (BDF-e) is an entry-level compact and fully automated booklet maker. All parameters are controlled by a user-friendly color touchscreen interface in which stitching, folding, and trimming operations are completed in a single enclosed unit. This guarantees set integrity and a maximum speed of 4,200 booklets/hour.

The BDF-e is connectable In-Line with a BSF and seamlessly integrates the benefits of Off-Line and In-Line finishing, ideal for customers hesitating between Off-Line and In-Line finishing (see the description of the BSF).

Since the BDF-e can be directly connected to multiple print engines such as Xerox and Océ/Canon, it is the perfect choice for in-plants or commercial print shops that need to produce booklets in production runs from one to thousands.

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Features


Produce automatically A5 to A4 booklet size and even more…

Produce automatically A5 to A4 booklet size and even more…

Final dimensions of booklets produced by the BDF-e range from 76 x 120 mm (2.99 X 4.72 in) up to 260 mm x 356 mm (10.23 x 14.01 in) to a maximum speed of 4200 sets/hour.

The BDF-e is able to stitch fold trim up to 22 sheets, stitches up to 55 sheets, and folds up to 22 sheets (88 pages) booklets without scuffing or marking.

Produce-automatically_286x200_0

Create the solution that responds to your needs

Create the solution BDF-e_286x200_0

The BDF-e is compatible with several C.P. Bourg machines. With the Bourg Sheet Feeder (BSF), for example, the BDF-e can be connected directly in In-Line and Near-Line mode to multiple print engines such as Xeror and Océ/Canon and Kodak and can quickly produce booklets.

Connected In-Line to the Bourg Bleed Crease Module (BCM-e), the BCM-e will perform the highest quality knife creasing, top and bottom bleeding. Adding the Square Edge Module (SQE) to the configuration will transform traditional stitch-fold-trim booklets into square edged booklets. Booklets produced are flat and easy to stack.

STANDARD FEATURES
Features Advantages Benefits
Folds up to 88 page booklets
Stitches up to 55 sheets
  • Stitch fold trim up to 22 sheets
  • Stitches up to 55 sheets without folds
  • Ability to process jobs with more content
Graphical User Interface (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Easy to use interface
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
In-operation adjustments
  • Job adjustments can be performed via the GUI “Run” menu
  • Fine tuning adjustments of stitch, fold, trim while BDF-e is in operation
Stitch fold trim
  • Automatic stitch head adjustment
  • Self-adjusting trimming to book thickness
  • Automatic top, corner, side, or saddle stitching
2 to 4 stitch heads
  • Hohner or Deluxe heads
  • Large range of stitching possibilities
DELUXE head features
  • Toolless cassette replacement
  • Plug & Play stitch heads
Purge FEATURE
  • Automatic ejection of faulted jobs enabling continuous production
  • Minimal time loss for faulty jobs
Face trimmer
  • With blower and waste bin
  • Fully automated trimming
OPTIONS
FEATURES ADVANTAGES BENEFITS
Loop Stitch
  • Hohner can accommodate a loop kit
  • Offers extra stitching possibilities
  • Ideal booklet binding style for bound material meant to be inserted and used in a ring binder

Specifications


Physical
Dimensions (L x W x H) 158 x 61,3 x 194,3 cm
(62.20 x 24.13 x 76.49 in)
Weight 450 kg (990 lbs)
Delivery conveyor 90 cm (35.43 in)
Electrical / Acoustic
Power supply 120V ±10%, 60Hz, 10A
230V ±10%, 50Hz, 7A
Operational mode
Power consumption 750 W
Radiant heat 2,600 BTU/hour
Sound level 70 dB
Standby mode
Power consumption 150 W
Radiant heat 600 BTU/hour
Media
Maximum Speed 4,200 booklets/hour
Paper weight 60 to 300 gsm
Face trimming 0 to 20 mm (0 to 0.78 in)
SAddle stitching
Minimum paper size * 120 x 203 mm (4.72 x 8 in)
Maximum paper size 356 x 520 mm (14.01 x 20.47 in)
Booklet thickness (with fold and cut) 2 to 22 sheets of 80 gsm or equivalent (cover included)
TOP/side stitching
Minimum paper size * 120 x 76 mm (4.72 x 3 in)
Maximum paper size 356 x 297 mm (14.01 x 11.69 in)
Booklet thickness (without fold nor cut) 2 to 55 sheets of 80 gsm or equivalent (cover included)
Folding/trimming
Minimum paper size * 120 x 76 mm (4.72 x 3 in)
Maximum paper size 356 x 260 mm (14.01 x 10.23 in)
Booklet thickness (fold and cut) 2 to 22 sheets (8 to 88 pages) of 80 gsm or equivalent (cover included)
* Software limitation to 127 mm (5 in) (instead of 120 mm – 4.72 in) in some particular cases

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