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BB3002-EVA

Bourg Binder BB3002 EVA / Hot melt

Off-Line

The Bourg Binder BB3002 EVA is designed to create state of the art perfect bound books while being user-friendly – thanks to the color touchscreen interface (GUI) .

  • Adapts all features automatically to the thickness of each job
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • User-friendly industrial grade color touch screen
  • Check that the cover has been taken
Product Overview| Features| Specifications| Resources| Reviews

Product Overview


Bourg Binder BB3002 EVA / Hot melt

Off-Line

The Bourg Binder BB3002 EVA is designed to create state of the art perfect bound books while being user-friendly – thanks to the color touchscreen interface (GUI) . This unique perfect binder enables you to produce from the largest to the smallest range of book sizes ranging from small square books to large custom sizes (see media sheet sizes).

This binder is ideal for on-demand customized applications, producing single books from 2 to 600 sheets (with 90 gsm), in record time. The BB3002 EVA adapts all features automatically to the thickness of each job. Therefore, no manual set-up is required. This reduces loss of productivity and allows a peak speed of 650 cycles per hour, the best of its category!

The BB3002 EVA is the ideal binder to produce high quality materials such as on-demand student handouts, medical prescription books (cover with innerflaps/winged books and tear-off sheets), and a wide variety of books for the quickest return on investment. A key advantage of the EVA hot melt gluing system is that books can be manipulated very quickly.

Features


STANDARD FEATURES
Features Advantages Benefits
Fully Automated Binder
  • Adapts all features automatically to the thickness of each job
  • Ideal for variable data jobs varying in thickness and on-demand jobs
  • All functionalities can be controlled via the GUI
Wide Range of Book Thicknesses
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • No pre-measurements required
  • Book thickness is automatically recorded during the loading process
Graphical User Interface (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Easy to use interface
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
MISSING COVER DETECTION
  • Check that the cover has been taken
  • Avoid binding without cover
  • Avoid reprints and waste
ADJUSTABLE JOGGER VIBRATION
  • Vibration of the jogger plate re-aligns the block of paper to be bound
  • Ensures high quality perfect bound books
Superior Milling and Notching
  • Power milling wheel with notching for EVA applications (milling depth: from 0 to 3 mm – from 0 to 0.11 in)
  • Ensures deep glue penetration for maximum cover adhesion
paper dust collector
  • Gathers paper dust generated by milling/notching operation
  • No need for external dust removal
3 Cylinder Glue Tank
  • 1st cylinder penetrates between sheets
  • 2nd cylinder applies desired spine glue quantity
  • 3rd cylinder guarantees perfect glue repartition
  • Superior EVA spine gluing for premier book binding
DETECTION OF MIN/MAX GLUE LEVELS
  • Indicates when the glue tank needs to be refilled
  • Manage glue level more easily
  • Gain in productivity
Incorporated Side Gluing
  • Adjustable side gluing (accuracy at 0,1 mm/0.004 in)
  • Superior EVA side gluing for premier book binding
Knife Creasing
  • Up to 13 positive/negative cover creases
  • Highest quality creasing
  • Able to create winged books
START-UP TIMER
  • Enables to pre-program and schedule production
  • Gain time: no need to wait for the glue to be ready to operate
  • Fully automatic: no need to switch on the machine
Safety Barrier
  • Light curtains guarantee operator safety while loading
  • Jobs are automatically processed when removing hands from loading area
  • Increases productivity and ease of operation while guaranteeing operator safety
OPTIONS
FEATURES ADVANTAGES BENEFITS
double cover detection
  • Check that cover feeder takes one cover at a time
  • No manual check that only one cover has been taken
  • Avoid reprints and waste
Automatic barcode scanning
  • Each book block and cover will be scanned in order to guarantee book integrity
  • No setup required
  • Each job is checked in order to avoid reprints, also records each job for job tracking
  • No manual job setup
Bourg book reception module (BBR)
  • Stacks books vertically on the spine to allow the glue to dry in a perfect position
  • Large storage capacity
  • No production loss as it can be unloaded during job production
  • Guarantees book spine squareness

Specifications


Media
Maximum speed 650 cycles/hour
350 books/hour
(operator dependent)
Cover
Minimum cover size 100 x 201 mm (3.93 x 7.91 in)
Maximum cover size 385 x 750 mm (15.15 x 29.52 in)
Cover weight 80 to 300 gsm
Content
Minimum paper size of books with cover (perfect binding mode) 100 x 90 mm (3.93 x 3.54 in)
Maximum paper size of books with cover (perfect binding mode) 385 x 380mm (15.15 x 14.96 in)
Minimum paper size of books without cover (padding mode) 60 x 90 mm (2.36 x 3.54 in)
Maximum paper size of books without cover (padding mode) 385 x 320 mm (15.15 x 12.59 in)
Book thickness 1 to 60 mm (0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 160 gsm
Physical
Dimensions BB3002 (L x W x H) 202 x 135 x 150 cm
(79.52 x 53.15 x 59.05 in)
Dimensions BBR (L x W x H) 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in)
Weight BB3002 650 kg (1,430 lbs)
Weight BBR 80kg (176 lbs)
Glue temperature 130 to 180 °C (266°F to 356 °F)
Cover station capacity / cover pile height 80 mm (3.15 in)
BBR capacity 700 mm (27.55 in)
Electrical / Acoustic
Power supply 208/220V ±10%, 60Hz, 3 phase delta, 12A

220/230 or 240V ±10%, 50Hz, 3 phase delta, 12A

380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A

Operational mode
Power consumption 4,000 W
Radiant heat 13,648 BTU/hour
Sound level 76 dB
Standby mode
Power consumption 1,500 W
Radiant heat 5,120 BTU/hour

Resources


 

 

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