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BB3002-PUR-C

Bourg Binder BB3002 PUR-C

Off-Line

C.P. Bourg is the first manufacturer worldwide to use the PUReONETM compact adhesive system with applicator from Nordson.

  • Adapts all features automatically to the thickness of each job
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • User-friendly industrial grade color touch screen
  • Check that the cover has been taken
Product Overview| Features| Specifications| Resources| Reviews

Product Overview


Bourg Binder BB3002 PUR-C

Off-Line

C.P. Bourg is the first manufacturer worldwide to use the PUReONETM compact adhesive system with applicator from Nordson. This solution has been successfully integrated into the Bourg Binder BB3002 PUR-C and creates a cost-effective and high-performing perfect binder.

The combination of the C.P. Bourg and the Nordson advanced technology offers many advantages: a consistent and reliable performance with precise dispensing of the PUReONETM glue, clean cut-off and the highest quality creasing; an increased productivity by reducing clean-up and shortening start-up/shutdown times; deliver production flexibility by having a binder automatically adjusted to the thickness of each job up to 60 mm (2.36 in); an easy to use color touchscreen interface (GUI) which controls all functionalities, and lower production costs by reducing waste and adhesive usage.

The BB3002 PUR-C, with its 2 to 4 kg adhesive melter, is ideal to produce on-demand full-color print books such as perfect bound photo books. The BB3002 PUR-C also allows quick production of handouts by offering the possibility to change to EVA / hot melt gluing system.

Features


STANDARD FEATURES
Features Advantages Benefits
Fully automated binder
  • Adapts all features automatically to the thickness of each job
  • Ideal for variable data jobs varying in thickness and on-demand jobs
  • All functionalities can be controlled via the GUI
Wide range of book thicknesses
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • No pre-measurements required
  • Book thickness is automatically recorded during the loading process
Graphical User Interface (GUI)
  • User friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Easy to use interface
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
MISSING COVER DETECTION
  • Check that the cover has been taken
  • Avoid binding without cover
  • Avoid reprints and waste
ADJUSTABLE JOGGER VIBRATION
  • Vibration of the jogger plate re-aligns the block of paper to be bound
  • Ensures high quality perfect bound books
Superior milling and DEFIBERING
  • Power milling wheel with defibering for PUR applications (milling depth: from 0 to 3 mm – from 0 to 0.11 in)
  • Ensures deep glue penetration for maximum cover adhesion
paper dust collector
  • Gathers paper dust generated by milling/notching operation
  • No need for external dust removal
Nordson Compact
  • PUR binding (includes side gluing)
  • Glue capacity of 2 or 4 kg
  • Quality PUR bound books
  • Minimal glue loss with maximum productivity
DETECTION OF MIN/MAX GLUE LEVELS
  • Indicates when the glue tank needs to be refilled
  • Manage glue level more easily
  • Gain in productivity
Incorporated Side Gluing
  • Adjustable side gluing (accuracy at 0,1 mm/0.004 in)
  • Superior PUR-C side gluing for premier book binding
Knife creasing
  • Up to 13 positive/negative cover creases
  • Highest quality creasing
  • Able to create winged books
START-UP TIMER
  • Enables to pre-program and schedule production
  • Gain time: no need to wait for the glue to be ready to operate
  • Fully automatic: no need to switch on the machine
Safety barrier
  • Light curtains guarantee operator safety while loading
  • Jobs are automatically processed when removing hands from loading area
  • Increases productivity and ease of operation while guaranteeing complete operator safety
OPTIONS
FEATURES ADVANTAGES BENEFITS
double cover detection
  • Check that cover feeder takes one cover at a time
  • No manual check that only one cover has been taken
  • Avoid reprints and waste
Automatic barcode scanning
  • Each book block and cover will be scanned in order to guarantee book integrity
  • No setup required
  • Each job is checked in order to avoid reprints, also records each job for job tracking
  • No manual job setup
Bourg book reception module (BBR)
  • Stacks books vertically on the spine to allow the glue to dry in a perfect position
  • Large storage capacity
  • No production loss as it can be unloaded during job production
  • Guarantees book spine squareness

Specifications


Air supply for pur-c system
Compressed air requirements 87 to 116 PSI / 6 to 8 BAR
Air consumption 50 l/min; the melter needs a flow rate a 30 Std L/min
Minimum air quality rating requirements ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C)
Media
Maximum speed 650 cycles/hour
250-285 books/hour
(operator dependent)
Cover
Minimum cover size 100 x 201 mm (3.93 x 7.91 in)
Maximum cover size 385 x 750 mm (15.15 x 29.52 in)
Cover weight 80 to 300 gsm
Content *
Minimum paper size of books with cover (perfect binding mode) 100 x 90 mm (3.93 x 3.54 in)
Maximum paper size of books with cover (perfect binding mode) 385 x 380mm (15.15 x 14.96 in)
Book thickness 1 to 60 mm (0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 160 gsm
* Padding mode is not available with PUR version due to cure time
Physical
Dimensions of BB3002 (L x W x H) 202 x 135 x 150 cm
(79.52 x 53.15 x 59.05 in)
Dimensions BBR (L x W x H) 106 x 60 x 50 cm (41.73 x 23.62 x 19.68 in)
Dimensions of PUR-C (L x W x H) 30 x 55 x 110 cm
(11.81 x 21.65 x 43.30 in)
Weight of BB3002 650 kg (1,430 lbs)
weight of BBR 80 kg (176 lbs)
Weight of PUR-C 42 kg (92 lbs)
Glue capacity 2 or 4 kg
Cover station capacity / cover pile height 80 mm (3.14 in)
BBR capacity 700 mm (27.55 in)
Electrical / Acoustic
Power supply 208/220V ±10%, 60Hz, 3 phase delta, 12A

220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A

380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A

Power supply with PUR-C 230V ±10%, 50/60Hz, 2 phase delta, 10A

208V ±10%, 50/60Hz, 3 phase delta, 10A

Operational mode
Power consumption 2,500 W
Power consumption of PUR-C 2,200 W
Radiant heat 8,500 BTU/hour
Radiant heat with PUR-C 7,560 BTU/hour
Sound level 76 dB
Sound level of PUR-C 62 dB
Standby mode
Power consumption 1,000 W
Radiant heat 3,410 BTU/hour

Resources


 

 

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