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BB3102-EVA

Bourg Binder BB3102 EVA / PUR-C

Off-Line

The Bourg Binder BB3102 is a fully automated perfect binding system aimed at medium-run and short-run production environments.

  • In just a few minutes, the operator can load up to 120 book blocks into the machine
  • The BBL clamp automatically feeds book blocks into the machine’s jogger plate
  • The BBL’s pallets can be adjusted in order to load books of varying thickness: 1-60 mm (0.04-2.36 in)
  • Upgrade your BB3002 to a BB3102 with the Bourg Book Loader
Product Overview| Features| Specifications| Resources| Reviews

Product Overview


Bourg Binder BB3102 EVA / PUR-C

Off-Line

The Bourg Binder BB3102 is a fully automated perfect binding system aimed at medium-run and short-run production environments. The BB3102 combines the proven BB3002 driven at constant maximum speed (400 books/hour) with the new Bourg Book Loader (BBL), making it easy to produce a wide variety of bound softcover books, from traditional or digital print streams, with minimal operator intervention.

In less than six minutes, the operator can load up to 120 book blocks into the BBL, and perform other tasks – such as packing books that have just been produced – while the BB3102 operates unattended for up to 25 minutes.

The BB3102 offers the capability to use EVA/hot melt or PUR-C adhesive systems depending on the customers’ needs.

Existing BB3002 customers will be happy to know that they can upgrade their machine by retrofitting the Bourg Book Loader (BBL) to create the BB3102 and maximise their productivity (please contact a C.P. Bourg sales representative for feasibility).

Features


STANDARD FEATURES
Features Advantages Benefits
Loading trays
  • In just a few minutes, the operator can load up to 120 book blocks into the machine
  • The operator has 8-25 minutes of free time to perform other tasks while the machine runs autonomously
Continuous book block feeding module
  • The BBL clamp automatically feeds book blocks into the machine’s jogger plate
  • The machine runs at constant maximum speed
Automatic variable thickness processing
  • The BBL’s pallets can be adjusted in order to load books of varying thickness: 1-60 mm (0.04-2.36 in)
  • The machine binds books of variable thickness without operator intervention
Upgrade from BB3002
  • Upgrade your BB3002 to a BB3102 with the Bourg Book Loader
  • Benefit from all the unique features of the BB3102 leading to increased productivity
Graphical User Interface (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
MISSING COVER DETECTION
  • Check that the cover has been taken
  • Avoid binding without cover
  • Avoid reprints and waste
ADJUSTABLE JOGGER VIBRATION
  • Vibration of the jogger plate re-aligns the block of paper to be bound
  • Ensures high quality perfect bound books
Superior milling and DEFIBERING/notching
  • Milling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm – from 0 to 0.11 in)
  • Ensures deep glue penetration for maximum cover adhesion
paper dust collector
  • Gathers paper dust generated by milling/notching operation
  • No need for external dust removal
Available in EVA and PUR glue
  • EVA: 3 cylinder glue tank
  • PUR: Nordson applicator
  • Professional quality glue application
DETECTION OF MIN/MAX GLUE LEVELS
  • Indicates when the glue tank needs to be refilled
  • Manage glue level more easily
  • Gain in productivity
Incorporated Side Gluing
  • Adjustable side gluing (accuracy at 0,1 mm/0.004 in)
  • Superior EVA/PUR-C side gluing for premier book binding
Knife creasing
  • Up to 13 positive/negative cover creases
  • Highest quality creasing
  • Able to create winged books
START-UP TIMER
  • Enables to pre-program and schedule production
  • Gain time: no need to wait for the glue to be ready to operate
  • Fully automatic: no need to switch on the machine
Safety barrier
  • Light curtains guarantee operator safety while loading
  • Jobs are automatically processed when removing hands from loading area
  • Increases productivity and ease of operation while guaranteeing operator safety
OPTIONS
FEATURES ADVANTAGES BENEFITS
double cover detection
  • Check that cover feeder takes one cover at a time
  • No manual check that only one cover has been taken
  • Avoid reprints and waste
Automatic barcode scanning
  • Each book block and cover will be scanned in order to guarantee book integrity
  • No setup required
  • Each job is checked in order to avoid reprints, also records each job for job tracking
  • No manual job setup
Bourg book reception module (BBR)
  • Stacks books vertically on the spine to allow the glue to dry in a perfect position
  • Large storage capacity
  • No production loss as it can be unloaded during job production
  • Guarantees book spine squareness

Specifications


Media
Maximum speed 650 cycles/hour
400 books/hour
Cover
Minimum cover size 100 x 201 mm (3.93 x 7.91 in)
Maximum cover size 385 x 750 mm (15.15 x 29.52 in)
Cover weight 80 to 300 gsm
Content
Minimum paper size of books with cover (perfect binding mode) 195 x 127 mm (7.67 x 5.00 in)
Maximum paper size of books with cover (perfect binding mode) 385 x 380mm (15.15 x 14.96 in)
Minimum paper size of books without cover (padding mode) * 100 x 100 mm (3.93 x 3.93 in)
Maximum paper size of books without cover (padding mode) * 385 x 320 mm (15.15 x 12.59 in)
Book thickness 1 to 60 mm (0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 160 gsm
* Padding mode is not available with PUR version due to cure time
Air supply for pur-c system
Compressed air requirements 87 to 116 PSI / 6 to 8 BAR
Air consumption 50 l/min; the melter needs a flow rate a 30 Std L/min
Minimum air quality rating requirements ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C)
Physical
Dimensions of BB3002 (L x W x H) 202 x 135 x 150 cm
(79.52 x 53.15 x 59.05 in)
Dimensions of BBR (L x W x H) 106 x 60 x 50 cm
(41.73 x 23.62 x 19.68 in)
Dimensions of BBL (L x W x H) 335 x 80 x 145 cm
(131.89 x 31.49 x 57.08 in)
Weight of BB3002 650 kg (1,430 lbs)
Weight of BBR 80 kg (176 lbs)
Weight of BBL 500 kg (1,101 lbs)
Glue Temperature (EVA) 130 to 180°C (266°F to 356 °F)
Cover Station Capacity / cover pile height 80 mm (3.15 in)
Loading Capacity 120 book blocks
BBR Capacity 700 mm (27.56 in)
Electrical / Acoustic
Power supply
BB3002 Off-Line 208/220V ±10%, 60Hz, 3 phase delta, 12A

220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A

380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A

Bourg Book Loader 230V ±10%, 50Hz, 1 phase, 1.5A

120V ±10%, 60Hz, 1 phase, 3A

Operational mode
Power consumption 4,300 W
Radiant heat 13,700 BTU/h
Sound level 76 dB
Standby mode
Power consumption 1,500 W
Radiant heat 5,100 BTU/h

Resources


 

 

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