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BB3202

Bourg Binder BB3202 EVA / PUR-C

In-Line / Near-Line / Dual-Mode

The new Bourg Binder BB3202 EVA/PUR-C is unique to the market: this is the only perfect binder designed to operate In-Line, Near-Line or Dual-Mode with digital printers and produce books without the intervention of an operator.

  • Work In-Line with your press/printer
  • Upgrade your BB3002 to a BB3202 with the Bourg Book Compiler
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • User-friendly industrial grade color touch screen
Product Overview| Features| Specifications| Video| Resources| Reviews

Product Overview


Bourg Binder BB3202 EVA / PUR-C

In-Line / Near-Line / Dual-Mode

The new Bourg Binder BB3202 EVA/PUR-C is unique to the market: this is the only perfect binder designed to operate In-Line, Near-Line or Dual-Mode with digital printers and produce books without the intervention of an operator. The BB3202 is the result of a combination of the proven perfect binder BB3002 and the new Bourg Book Compiler (BBC). The BB3202 reduces your businesses print finishing costs and offers your clients short turnarounds for added value.

The BBC compiles sheets or single fold signatures coming from previous devices (BSF or BPRF) or print engine. Once the book block is completed, the BBC transfers the stack into the BB3002 to bind it immediately. There is no need to wait for all book blocks of the job queue to be prepared before starting binding/finishing operations. Furthermore, as the barcode system is integrated to the binder, this machine offers a level of process integrity that exceeds operator-control. It enables printers to produce more on-demand books in a given amount of time while preventing costly errors.

The BB3202 EVA/PUR-C is ideal for on-demand printers and publishing houses (POD) and online bookshops. It will help printers and publishing warehouses to respond quickly to a demand of short-run book production and avoid storage of books in houses and in shops. It will help online bookshops producing a large quantity of “book runs of one” such as photo books and the production of single book orders.

By working In-Line with digital printers, the BB3202 EVA/PUR-C offers full production discretion to financial and governmental institutions.

Features


STANDARD FEATURES
Features Advantages Benefits
Fully Autonomous IN-LINE Binder
  • Work In-Line with your press/printer
  • No human intervention
  • The binder is fed sheet by sheet, once the book block is completed, it can be glued immediately
  • Reduction of your businesses print costs
  • Offers to your clients short turnarounds for added value
Upgrade from BB3002
  • Upgrade your BB3002 to a BB3202 with the Bourg Book Compiler
  • Benefit from all the unique features of the BB3202 leading to increased productivity
Wide Range of Book Thicknesses
  • Binds from 1 to 60 mm (0.04 to 2.36 in)
  • No pre-measurements required
  • Book thickness is automatically recorded during the loading process
Graphical User Interface (GUI)
  • User-friendly industrial grade color touch screen
  • Single GUI for entire finishing line can be connected wirelessly to any tablet, smartphone or computer
  • Control your entire finishing remotely
  • Remote diagnostics, statistics and much more
MISSING COVER DETECTION
  • Check that the cover has been taken
  • Avoid binding without cover
  • Avoid reprints and waste
ADJUSTABLE JOGGER VIBRATION
  • Vibration of the jogger plate re-aligns the block of paper to be bound
  • Ensures high quality perfect bound books
Superior milling and notching/DEFIBERING
  • Milling wheel with notching tool for EVA/defibering tool for PUR applications (milling depth: from 0 to 3 mm – from 0 to 0.11 in)
  • Ensures deep glue penetration for maximum cover adhesion
paper dust collector
  • Gathers paper dust generated by milling/notching operation
  • No need for external dust removal
Available in EVA and PUR glue
  • EVA: 3 cylinder glue tank
  • PUR: Nordson applicator
  • Professional quality glue application
DETECTION OF MIN/MAX GLUE LEVELS
  • Indicates when the glue tank needs to be refilled
  • Manage glue level more easily
  • Gain in productivity
Incorporated Side Gluing
  • Adjustable side gluing (accuracy at 0,1 mm/0.004 in)
  • Superior EVA/PUR-C side gluing for premier book binding
Knife creasing
  • Up to 13 positive/negative cover creases
  • Highest quality creasing
  • Able to create winged books
START-UP TIMER
  • Enables to pre-program and schedule production
  • Gain time: no need to wait for the glue to be ready to operate
  • Fully automatic: no need to switch on the machine
Safety barrier
  • Light curtains guarantee operator safety while loading
  • Jobs are automatically processed when removing hands from loading area
  • Increases productivity and ease of operation while guaranteeing operator safety
OPTIONS
FEATURES ADVANTAGES BENEFITS
double cover detection
  • Check that cover feeder takes one cover at a time
  • No manual check that only one cover has been taken
  • Avoid reprints and waste
Automatic barcode scanning
  • Each book block and cover will be scanned in order to guarantee book integrity
  • No setup required
  • Each job is checked in order to avoid reprints, also records each job for job tracking
  • No manual job setup
Bourg book reception module (BBR)
  • Stacks books vertically on the spine to allow the glue to dry in a perfect position
  • Large storage capacity
  • No production loss as it can be unloaded during job production
  • Guarantees book spine squareness

Specifications


 Media
Maximum speed 650 cycles/hour
350 books/hour
Cover in off-line/near-line/in-line modes
Minimum cover size 100 x180 mm (3.93 x 7.08 in)
Maximum cover size 385 x 750 mm (15.15 x 29.52 in)
Cover weight 80 to 300 gsm
Content in OFF-line modeS (1)
Minimum paper size of books with cover (perfect binding mode) 100 x 90 mm
(3.93 x 3.54 in)
Maximum paper size of books with cover (perfect binding mode) 385 x 320 mm
(15.15 x 12.59 in)
Minimum paper size of books without cover (padding mode) 60 x 90 mm
(2.36 x 3.54 in)
Maximum paper size of books without cover (padding mode) 385 x 320 mm
(15.15 x 12.59 in)
Book thickness (perfect binding and padding modes) 1 to 60 mm
(0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 200 gsm
Content in In-Line/NEAR-line modeS (1) (2)
Minimum paper size of books with/without cover (perfect binding and padding modes) 195 x 139 mm
(7.67 x 5.47 in)
Maximum paper size of books with/without cover (perfect binding and padding modes) 370 x 320 mm
(14.56 x 12.59 in)
Book thickness (perfect binding and padding modes) 1 to 60 mm
(0.04 to 2.36 in)
Milling depth 0 to 3 mm (0 to 0.11 in)
Paper weight 60 to 200 gsm
(1) Padding mode is not available with PUR version due to cure time
(2) These figures may be impacted by printer media limitations
Physical
Dimensions of BB3002 (L x W x H) 202 x 135 x 150 cm
(79.52 x 53.15 x 59.05 in)
Dimensions of BBR (L x W x H) 106 x 60 x 50 cm
(41.73 x 23.62 x 19.68 in)
Dimensions of BBC (L x W x H) 150 x 85 x 145 cm
(59.05 x 33.46 x 57.08 in)
Weight of BB3002 650 kg (1,430 lbs)
Weight of BBR 80 kg (176 lbs)
Weight of BBC 300 kg (661 lbs)
Glue temperature (EVA) 130°C to 180°C (256°F to 356°F)
Cover station capacity (cover pile height) 80 mm (3.15 in)
BBR capacity 700 mm (27.6 in)
Physical
Dimensions of BB3002 (L x W x H) 202 x 135 x 150 cm
(79.52 x 53.15 x 59.05 in)
Dimensions of BBR (L x W x H) 106 x 60 x 50 cm
(41.73 x 23.62 x 19.68 in)
Dimensions of BBC (L x W x H) 150 x 85 x 145 cm
(59.05 x 33.46 x 57.08 in)
Weight of BB3002 650 kg (1,430 lbs)
Weight of BBR 80 kg (176 lbs)
Weight of BBC 300 kg (661 lbs)
Glue temperature (EVA) 130°C to 180°C (256°F to 356°F)
Cover station capacity (cover pile height) 80 mm (3.15 in)
BBR capacity 700 mm (27.6 in)
Electrical
Power supply
BB3002 208/220V ±10%, 60Hz, 3 phase delta, 12A

220/230V or 240V ±10%, 50Hz, 3 phase delta, 12A

380/400 or 415V ±10%, 50Hz, 3 phase star, no neutral needed, 12A

BBC 120V ±10%, 60Hz, 5A
230V ±10%, 50Hz, 2A
OPERATIONAL MODE
Power consumption 4,000 W
Radiant heat 13,648 BTU/hour
Sound level 76 dB
STANDBY MODE
Power consumption 1,150 W
Radiant heat 5,120 BTU/hour
Air supply for pur-c system
Compressed air requirements 87 to 116 PSI / 6 to 8 BAR
Air consumption 50 l/min; the melter needs a flow rate a 30 Std L/min
Minimum air quality rating requirements ISO 8573.1 :2010 Class 1.7.2 (maximum particule size: 40μm ; maximum concentration: 10mg/m3 ; maximum Dew point: +7°C)

Video


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